Motor Core Lamination Stamping Dies
- Our in-house die/mold R&D team is responsible for designing, producing, and maintaining stamping dies, ensuring quick resolution of any related issues.
- Our motor lamination stamping dies are made from premium tungsten steel, guaranteeing superior durability and performance.
- 22 Years In Die/ Mold Manufacturing
- Precision and Accuracy: 0.005 mm(0.0002 inches)
- Premium Tungsten Steel Material
- Custom Flexibility
- Quick Resolution of Die-Related Issues
- In-Mold Dispensing Is Mass-Produced
Our Stamping Die Types
We have developed single-slot stamping dies, stator-rotor full-compound dies, and high-speed progressive (large-rotation) dies, providing solutions from sample to large-scale production.
Single-Slot Stamping Die
- Designed for single-slot precision punching.
- Ideal for small batch and sample production
- Simple structure, easy to operate.
- High accuracy, minimal material waste.
Compound Stamping Die
- Combines multiple functions in one die.
- Reduces cycle time and increases throughput.
- Perfect for complex, multi-step parts.
- Suitable for medium to high-volume runs.
Progressive Stamping Die
- Optimized for high-speed mass production.
- Increases output and minimizes downtime.
- Durable for high-volume manufacturing.
- Ideal for continuous, automated production processes.
Why We Use Tungsten Steel Material?
High Hardness
Tungsten steel is extremely hard, allowing for precision cutting and long-lasting performance.
Exceptional Wear Resistance
It resists wear and abrasion, reducing the need for frequent die replacements.
Excellent Heat Resistance
Tungsten steel can endure high temperatures without losing strength, making it ideal for high-speed stamping processes.
High Strength and Toughness
Tungsten steel maintains sharp edges, delivering consistent, precise cuts for motor lamination production.
Precision and Accuracy
It can withstand heavy loads and impact, ensuring reliable performance during complex stamping operations.
Our Stamping Die Design & Manufacturing Capabilities
From concept to completion, we provide customized, comprehensive, and innovative solutions for motor lamination Stamping die manufacturing.
Design and CAD Modeling
Using CAD/CAM software, we design the stamping die based on the customer’s stator and rotor drawings, ensuring precision. Our designers also provide constructive suggestions for improvement.
Manufacturing Process
The stamping die, including punch and die block, is made using CNC, wire-cutting machines, and grinders, ensuring components meet design specifications with tolerances of 0.005 mm(0.0002 inches).
Prototype Testing and Adjustment
A small sample of the die is tested for performance, key dimensions, tolerances, surface finish, and hardness. If any issues arise, mold adjustments are made before mass production.
Final Inspection and Mass Production
After the sample is verified and no issues are identified, the die undergoes a final inspection using CMM and other measurement tools, followed by mass production of motor laminations.
Our Die/Mold Solutions
With extensive mold development experience and a complete process system, we provide customized solutions, ensuring effective support for design, production, and maintenance challenges.
Non-Eccentric Tension Giant Gyro Structure
This solution addresses the issue of high unilateral tension in the synchronous belt of the large rotation structural component of the rotor core within material molds in the industry. Resolving the imbalance in tension, it helps prevent uneven wear and improves product accuracy.
Tungsten Steel Insert Solution for Easy Wear Parts
This solution focuses on the quick replacement and precision recovery of easily worn parts in the giant rotary fixed rotor core mold.Utilizing tungsten steel inserts ensures the stability of stamping production and enhances the longevity and efficiency of the mold components.
Stamping Die Manufacturing Videos
General FAQs
What is the lifespan of motor lamination stamping dies?
The lifespan of motor lamination stamping dies depends on usage, material type, and maintenance. Typically, well-made dies can last for millions of cycles before requiring replacement or maintenance.
How do you maintain motor core lamination stamping dies?
Dies are regularly inspected for wear and tear, cleaned, and lubricated to prevent damage. Any issues are addressed through reconditioning, sharpening, or part replacement to ensure consistent performance.
Can your motor lamination stamping dies be customized?
In mass production, automated winding machines, quality control processes, and precise material handling ensure consistent winding results across all stators.
What materials do you use for motor lamination stamping dies?
Motor lamination stamping dies are typically made from high-quality materials such as tungsten steel, tool steel, and other hardened alloys to withstand wear and provide long-lasting durability.
What is the typical production time for your motor lamination stamping dies?
The production time for motor lamination stamping dies typically ranges from a few weeks to several months, depending on the complexity of the design, material selection, and customization requirements.
How do you ensure the precision of motor lamination stamping dies?
Precision is ensured through detailed design, advanced manufacturing processes, quality control inspections, and testing of the dies to meet tight tolerances for cutting accuracy and uniformity.
What quality checks do you perform on motor lamination stamping dies?
Quality checks include dimensional measurements, visual inspections, hardness testing, and performance trials. Dies are regularly inspected for wear and checked for alignment to ensure they meet quality standards.
